Medical Device Laser Cutting
Lives Depend On Your Devices
We understand the unique challenges of medical device manufacturing. Let us help you build the best devices possible.
Our various laser systems have a range of beam diameters between 20 and 40 µm, meaning we can cut the most intricate of designs, including virtually radius free corners. Their high power density allows us to offer some of the cleanest, burr-free cuts available.
Cycle Time Reduction
Our process requires no hard tooling. Once we have specs and material we begin creating parts. Revision changes are quick and easy. Simply provide a new set of requirements and we adjust on the fly.
The laser beam motion system enables us to maintain a steady 24 µm (.001”) tolerances and up to ±12 µm (0.0005”) tolerances on some designs. This, combined with the stability of the laser source, ensures that products are cut to the same high level of quality each time the material is set in place.
A-Laser/FCT Assembly is ISO9001:2008 Certified. Sound internal controls provide product consistency that our customers demand. We have the systems in place that ensure our staff is held to the highest standards of quality every time.
Our UV and IR laser systems are among the most precise pieces of equipment available in the market today.
UV Laser Systems
- LPKF frequency tripled diode pumped NdYag
- .0005”/12 micron tolerances
- Less than 20 micron beam
IR Laser Systems
- Fiber and NdYag laser sources
+/- 1/2 mil tolerances
Separate marking specific and cutting specific systems
- Ability to process wide range of materials
- Smartscope ZIP Lite300OGP
- Keyence VHX 1000
- LPKF Scancheck
- Hardening/annealing of materials
- Acid cleaning
- Routing – clean edges, sharp corners, design freedom
- Drilling – 20 micron holes
- Marking – Laser engraving of custom parts an flat materials
Post Process Services
- NanoSlic Coating – Permanently bonded & conforms to a variety of materials, abrasion & corrosion resistant surface that is hydrophobic
- Pickling, cleaning, plating, anodizing
- Light Assembly
Medical Industry Challenges
The medical industry presents unique challenges to precision parts manufacturers. Not only are the applications cutting edge, but demanding in terms of traceability, cleanliness, and repeatability. A-laser has the equipment, experience, and systems in place to provide our customers with the highest quality products in the most reliable and efficient manner possible.
Our operations and engineering staff combine decades of experience to provide our customers with ideal solutions for their prototyping and production needs. Often our customers do not know the full range of our capabilities. We are available to assist with any design questions you have, from heat affected areas to hole pitch to cut paths. When it is time to move to production we can assist in material selection and layout to make the process as cost effective as possible.
Service & Quality
Our technical support, combined with the newest technology and quick delivery has set A-Laser apart as an industry leader.
Fine pitch and high density patterns increase in demand every day and the need to meet and verify these tolerances has become a necessity of our customers. We’ve solved this issue, not only with the best laser cutting equipment, but also advanced scanning equipment. Positional accuracy, thickness and pattern verification are all tracked.
A-Laser is committed to total quality and is fully certified ISO-9001:2008
Laser Cut Component for Medical Devices
A-Laser brings unique expertise into medical device industry. We use advanced laser technologies to provide maximum precision on parts for all types of medical devices. This precision is crucial to medical and surgical parts manufacturing.
We know that people’s lives depend on your equipment. And we’ll help you build the most reliable devices possible.
More Than A Job Shop
A-Laser offers comprehensive engineering reviews to ensure that we can cut your products quickly and reliably.
If you’re struggling to get a part to meet your need, let us help. We’re happy to sit down with you and do thorough contract and engineering reviews so you know exactly what a job will cost. We’ll work with you to design an engineer strategy to ensure maximum reliability under the most extreme tolerances.
What We Offer
A-Laser offers precision laser machining, laser cutting, laser drilling, ablation, skiving, and depaneling of metals, plastics, and other materials. We can cut nearly every medically-approved material to provide you the best solutions for medical device manufacturing needs.
We use the most precise lasers and latest cutting technologies in the industry. At A-Laser we constantly improve our output and tolerances. Our team also keeps current with changes in the laser technology field and remain in full compliance with the latest industry codes and mandates.
Our focus is on constant precision in manufacturing laser parts, providing top quality and reasonable prices – so you can build the best, most reliable devices possible.
The expertise of our team extends on knowledge of Process Validations including FAI. Our services provide complete solutions for your laser needs.
Major Fields of Application
A-Laser provides advanced technologies, high precision cutting, and extensive materials expertise. We offer laser cut components for surgical devices.
Additionally, we fabricate parts that will help process genetic information easily and universally. Our team cuts laser components for endometrial ablation systems. We provide this precision on industry standard materials including a variety of Ti alloys.
Medical field of orthopedic devices changes rapidly. A-Laser provides innovative solutions to the constantly changing orthopedic market. Materials used for orthopedic parts are particularly important in providing optimal medical help to the patient. Biomaterials such as Ti and Ti alloys, provide proper resistance, strength, and durability of orthopedic components.
A-Laser can process laser cutting for implantable and traditional medical device components to meet your needs. We provide quick turns, ultra-high precision, and an engineering partner you can trust.
Our team will work closely with you to find the best solutions for your components from prototyping to production.